R-ProField casesCompressors

Compressor oil overcharge — slugging & compressor damage

Likely causes

Symptoms — oil level above spec. Excess oil circulation lowers evaporator/condenser heat transfer (poor cooling, higher discharge temp); in severe cases oil carries into the cylinder → slugging

Check: Slugging risk — liquid (oil) entering the cylinder breaks valves, head gasket, connecting rod. Liquid is incompressible, so momentary pressure spikes to several times the normal discharge pressure

What to do: Restore to spec oil level — remove excess and set to the manufacturer’s level. If liquid floodback is involved, prevent recurrence with a properly sized suction accumulator and crankcase heater

Field tip

A "high" oil level points to overcharge; a "low" level may instead mean liquid-refrigerant floodback — read the oil-level direction first to separate the two and avoid misdiagnosis.

All 565 cases work offline in R-Pro, with error codes for 62 brands and P-T data for 108 refrigerants.

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