R-Pro › Field cases › Chillers
Chilled Water Reset Control Not Applied → Overcooling & Excess Power
Likely causes
Chiller CHWST setpoint fixed at 6 °C
Check: maintained even when load decreases, causing unnecessary COP drop
What to do: Change controller 'CHW Reset Enable' parameter to ON; configure reset range: when load ≤50%, raise setpoint +2 °C to operate at 8 °C
Return water temperature-based reset logic disabled
Check: controller parameter 'CHW Reset Enable' = OFF
What to do: Verify return water sensor connection: measure CHWRT sensor resistance (PT1000: 1000 Ω@0 °C), error within ±0.5 °C
Outdoor air temperature reset (OAT reset) sensor not connected
Check: setpoint stays fixed even as ambient drops
What to do: Activate OAT reset parameter: outdoor temp ≤10 °C → CHWST 8 °C; outdoor temp ≤0 °C → CHWST 10 °C
AHU-side valve over-opening pulls return temperature below setpoint
Check: controller always holds minimum setpoint
What to do: Optimize AHU valve opening: if return temperature is 2 °C below setpoint, reduce AHU valve opening by 20%
In multi-chiller parallel operation, reset applied to only one unit
Check: lead chiller alone adjusts, others run fixed
What to do: Power monitoring: confirm approximately 2–3% reduction in compressor power per 1 °C rise in setpoint
Raising CHWST from 6 °C to 8 °C (2 °C increase) reduces chiller kW by approximately 4–6% — significant savings when converted to annual electricity cost.
All 565 cases work offline in R-Pro, with error codes for 62 brands and P-T data for 108 refrigerants.
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