R-ProField casesIce machines

Full-Bin Sensor Error

Likely causes

IR sensor lens contamination (ice/water droplet deposits)

Check: Visually inspect IR sensor lens — water droplets, frost, scale deposits; contamination accounts for 90% of false full-bin detections

What to do: Wipe lens with dry cloth; if frosted, remove with lukewarm water; establish periodic cleaning schedule (monthly)

Sensor misalignment (transmissive IR: emitter-receiver axis offset)

Check: Check sensor mounting bracket — may have shifted from impact; verify emitter-receiver alignment

What to do: Realign bracket and secure; tighten sensor angle adjustment screws; test full/not-full operation after adjustment

Sensor itself failed

Check: Measure sensor signal wire voltage — should change between ice present/absent; no change = sensor failed

What to do: Replace with same spec IR sensor; adjust sensitivity and operational test after replacement

Field tip

90% of full-bin sensor errors are lens contamination — clean first, replace parts last; monthly lens cleaning is the best prevention

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