R-ProField casesRefrigeration systems

Overcurrent and Overheating from Low Voltage

Likely causes

Excessively long supply wiring or undersized conductor

Check: Measure voltage directly at compressor terminals (during both run and start)

What to do: Measure voltage directly at compressor terminals (during both run and start) → Verify within ±10% of rated voltage → Calculate voltage drop based on wire gauge and length → Tighten terminal screws and check contact quality → If voltage is unstable, contact utility or licensed electrician

Voltage drop from poor terminal contact

Check: Verify within ±10% of rated voltage

What to do: Verify within ±10% of rated voltage → Calculate voltage drop based on wire gauge and length → Tighten terminal screws and check contact quality → If voltage is unstable, contact utility or licensed electrician

Unstable supply voltage at source

Check: Calculate voltage drop based on wire gauge and length

What to do: Calculate voltage drop based on wire gauge and length → Tighten terminal screws and check contact quality → If voltage is unstable, contact utility or licensed electrician

Field tip

Under low voltage, the compressor draws more current to maintain output, causing overheating. Inspect the power supply. Voltage imbalance above 3% on a 3-phase motor causes overheating and premature failure.

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